Category: Welding

Rise of Cobots


A fascinating new breed of bots is on the rise. It all began when engineers decided to make traditional industrial bots more people-friendly. Once they’d done this, the new breed of bots was uncaged and allowed to collaborate with human workers. The new bots needed a new name to reflect their improved social skills, and thus they became known as collaborative robots – or cobots, for short.

Robots vs Cobots

Traditional industrial robots still serve a very useful purpose, and they’re confined to fenced-in areas for good reasons. They often work at top speed and can easily injure any human who ventures near.

In contrast, cobots are specifically designed to work alongside humans. They operate at a less frenzied pace than their caged cousins and stop instantly when a human makes contact with them.

As well as being people-friendly, cobots excel at the duller, dirtier and more dangerous tasks. They contribute strength, endurance and precision to workplaces, leaving employees to focus on activities involving problem-solving or creative skills. Their role is to augment the quality of human work.

Advantages of Cobots

Cobots offer many advantages. Let’s look at the main ones.

  1. No Safety Cell Required
  2. Cobots are specifically designed to work side by side with people. As such, they have a variety of safety features already built in, eliminating the need for a safety cell. The Cobot Welding System from CLOOS, for example, has integrated safety components, including a finger-forced stop that enables a precise power cut-off when touching the machine. Since cobots don’t need a safety cell, they’re ultimately easier and more flexible to work with.

    CLOOS. Cobots. Welding Robot. Welding Cobot. AutomationCLOOS. Cobots. Welding Robot. Welding Cobot. Automation

    CLOOS Cobot Welding System

    CLOOS. Cobots. Welding Robot. Welding Cobot. AutomationCLOOS. Cobots. Welding Robot. Welding Cobot. Automation

    CLOOS Cobot Welding System

    See the CLOOS Cobot in action here!

  3. Quick & Easy Setup
  4. For the most part, cobots are compact, lightweight and easy to operate. You can set them up with little to no programming knowledge. As a result, training your staff to use and program cobots is a straightforward process. For example, Nachi’s slim arm collaborative robot, the CZ10, features intuitive teaching. You simply move the robot arm with your hand to teach the bot different operating positions.

    Realistically, you can deploy fully functional cobots in a matter of weeks, rather than months, which is often the case with traditional industrial robots.

    Nachi. CZ10. Handling Cobot. Automation. Cobots.Nachi. CZ10. Handling Cobot. Automation. Cobots.

    Nachi CZ10 Handling Cobot

    Nachi. CZ10. Handling Cobot. Automation. Cobots.Nachi. CZ10. Handling Cobot. Automation. Cobots.

    Nachi CZ10 Handling Cobot

    See the Nachi CZ10 in action here!

  5. Versatile Operators
  6. Another advantage of cobots is that they can perform a variety of tasks. With packing cobots, for instance, you can program them to carry out inspecting or labelling jobs.

    What’s more, since these bots are lightweight, they can be mounted on a movable frame. This mobility means they can be easily relocated to lend a hand at other stations.

  7. Precise & Consistent
  8. Whereas humans sometimes make mistakes, cobots are highly accurate. The Cobot Welding System from CLOOS, for example, delivers superior welding results that can be reproduced time and time again.

  9. Ideal for Small Batches
  10. Since cobots are easy to set up and can easily be repurposed, they’re a cost-effective solution for automating small production batches with consistently high quality.

  11. Team Players
  12. Cobots are a good way to introduce robots to your workforce. They are designed to cooperate with employees and share their workspaces, not dominate them. Some of them look great too, giving off a safe and friendly vibe, thanks to the attention paid to industrial design. This is important because it helps employees feel safe around the bots.

  13. Bridging the Skills Gap
  14. With the ongoing shortage of skilled manufacturing workers in the labour market, cobots are well poised to bridge the skills gap.

Get in Touch

At R&E Engineering, we specialise in robotics and automation. We are excited to be involved first-hand in the rise of cobots, and we have no doubt that they have a very bright future.

To learn more about cobots, or robotics in general, please do not hesitate to contact us! The latest innovations in automation are totally transforming businesses of all types – yours could soon be one of them!

Stay tuned for more news and information regarding our robotic systems!
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CLOOS Robotic Welding System for Mobile Crane

 

In 2018, R&E Engineering was awarded a project for the supply and installation of a robotic welding system by DRA Engineering, a very prominent manufacturer in the heavy industry, particularly mobile crane and tanks. The system was purposed for the welding of mobile crane components such as the chassis and booms. The clients saw that we have an edge in terms of capabilities, space requirements and value. Every part of the robotic welding system is a standard off-the-shelf component that are made to be modular. Combined, they become a system that is tailored to the client’s requirements in terms of space available and the products to be manufactured.

There are many features in the system that are worth mentioning. The system is more on the uncommon side of robotic welding system, especially in Australia. This is because of the versatility of its welding capability. Generally, automated systems are limited in the way they work with the workpiece, particularly in terms of product variety such as dimension and shape. But this robotic welding system is designed to work with completely different shape of workpieces at varying lengths, for example, the shape of the chassis compared to the boom and the varying length and dimension of the booms for the crane.

Firstly, the system is equipped with the most advanced laser technology to enhance welding precision whilst reducing pre-weld system calibration time. The laser measures and determines the geometry of the workpiece before welding. This process takes a few seconds depending on the complexity of the workpiece geometry compared to the traditional robot sensors which takes minutes.

Secondly, the system is also equipped with tandem weld technology with automated torch changing capability. The robot operator can command/program the robot to change the torch used (single wire or tandem) as required. The tandem torch can deposit metals at a rate of 26 kilograms per hour compared to traditional weld with a rate of less than 10 kilograms per hour. Now that’s a lot of metal!

Lastly, the robot and workpiece positioners allow the robot to have high versatility in welding varying workpieces. The workpiece can be small, big, short or long, it would pose no problem for the system. The robot is mounted on an overhead positioner that enables the entire welding robot to move in x, y and z direction, giving it access to workpiece at various angles. Combined with a multi-axis workpiece positioner rated at 5 tonnes, the workpiece can be mounted and positioned vertically or horizontally (with a tailstock at the other end). This feature enables longer or shorter workpiece to be welded.

The installation of the whole system was carried out swiftly and smoothly by our team of experts. The system was up and running in just less than two weeks from its arrival. We would like to thank DRA Engineering for trusting R&E Engineering and for the opportunity to support a local Australian company.

CLOOS, Robotic, Welding, System, Heavy, Crane, Mobile
R&E Engineering technician finishing up the installation and commissioning with laser sensor calibration.

For more information on robotic and automated systems, please do not hesitate to contact us! We are passionate in helping your business grow and realise its true potential!

Stay tuned for more news and information regarding our robotic systems!
Follow us on LinkedIn and Facebook for more information and updates regarding our robotic systems!

Double Gantry Robotic Welding System

 

R&E Engineering had started the 2019 with a series of achievements for the company! One of which is a great success in the supply and installation of a large robotic welding system for Austin Engineering back in February 2019, which features two welding robots, gantry robot positioner and state-of-the-art laser sensors.

The system is a double-gantry robotic welding system which has two robots mounted overhead on opposite sides of the gantry. This enables both robot working on the same job simultaneously to finish the job quicker. Double the robot equals double the speed!

Online laser sensors equipped on both robots, to further improve productivity during welding. The sensors enable the robots to correct the slightest positional and geometrical movement to a set tolerance in an instant. The laser sensor also calculates the most optimal parameters for the required metal deposition in the seam and apply them on the go.

A 20x10m gantry robot positioner with x, y, z translation to enable the robot to access every nook and cranny of the workpiece at the most optimal angle. The gantry area covers two workstations with fully equipped safety such as a start stop station and safety light barriers to prevent accidents from unauthorised access during welding.

Accompanied by an offline robot programming software, the system offers even more flexibility. The robot program can be developed simultaneously while the robot is welding, reducing idle and downtime of the system. The software also allows for an automatic calculation to enable the most optimum welding position/angle, reducing the workload on robot programming.

Overall, the system adheres to Australian safety standards, keeping workers safe at all times whilst improving output and quality.

We would like to thank Austin Engineering for choosing and trusting us in supplying, installing and commissioning the robotic welding system. We look forward to support Austin Engineering further!

Welding, Robot, CLOOS, Double, Gantry
Double Gantry System with two welding robots on opposite sides of the gantry.

For more information on robotic and automated systems, please do not hesitate to contact us! We are passionate in helping your business grow and realise its true potential!

Stay tuned for more news and information regarding our robotic systems!
Follow us on LinkedIn and Facebook for more information and updates regarding our robotic systems!

NEW CLOOS Robotic Welding Systems Coming Soon!!

 

R&E Engineering is a proud representative of CLOOS Robotic Welding System. CLOOS is a German company specialising in the welding industry. The company was established in the 1919 and has been developing robotic welding technology since 1978. CLOOS is undoubtedly a globally leading company in the industry.

Western Australia is fairly new in the robotic and automation industry in general. However, over the course of more than 15 years in the business, R&E Engineering witnessed an uptrend in the robotic welding industry especially in 2018. Fabrication companies in WA have noticed the need for robotic welding systems. This is to keep up with increasing market demand and competition while reducing labour costs.

This year, we were awarded projects to supply and install two of the largest robotic welding systems in Western Australia to date. One of the systems feature a 20 x 10 meters double-gantry system. The other, features a 5-tonne multi-axis workpiece positioner which can be converted into a horizontal positioner with moveable tailstock and tandem torch, which has a deposition rate up to 26 kg/hour. The system comes with an automatic torch changer to switch between single-wire and tandem torch quickly.

Additionally, both systems are equipped with offline programming software and laser sensors. Which is used to improve efficiency in programming the robot. The offline software enables the operator to program while the robot is welding and the laser sensors enable quick part detection, continuous monitoring of the weld seam, and required volume of wire resulting in quicker and more precise welds.

These two large systems are set to arrive in Western Australia in January. Before the final shipment, R&E Engineering carried out a pre-acceptance of the systems. We also carried out an inspection of the systems along with the clients. The inspection was done in November and went very smoothly. The clients were very happy with the quality of the build, weld and the system as a whole. They are very excited for the installation (as we are!) when it arrives in WA this coming January.

Here are some sneak peeks of the systems taken during the inspection!

First CLOOS System

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CLOOS, System, Gantry, Double, Robot, Welding

CLOOS, System, Gantry, Double, Robot, Welding

CLOOS, System, Gantry, Double, Robot, Welding

Second CLOOS System

CLOOS, System, L, multiaxis, Positioner, Robot, Welding

CLOOS, System, L, multiaxis, Positioner, Robot, Welding

CLOOS, System, L, multiaxis, Positioner, Robot, Welding

Stay tuned for more news and information regarding these systems!
Follow us on LinkedIn and Facebook for more information and updates regarding our robotic systems!

If you have any enquiry regarding our systems or have any question about automation, please do not hesitate to contact us. Our team of experts will be very happy to help you!

Stronger. Faster. Better Robotic Controller.

 

The new QIROX QC2 Controller, is an optimum “man-machine” interface. The new control cabinet generation QIROX Controller QC2 is particularly designed to meet the requirements of welding technology and to improve user-friendliness of the interface.

An all new servo technology ensures dynamic movement and high path accuracy of the robot during welding. The processes are controlled by an industrial PC with the capacity to simultaneously control all internal and external axes.

Every component is clearly arranged in a robust system cabinet, where they are protected from dirt and can be easily exchanged.

In total, this leads to high reliability and low maintenance expenditure. The new QIROX QC2 Controller is available in different sizes with control capabilities of 8 (micro), 11 (master) and 20 axes (advanced).

 

QIROX, QC2, Robotic Welding, Controller
Advanced, Master and Micro Qirox QC2 Controllers respectively.

 

Comparison of Technical Specifications

Advanced Master Micro
Temperature 0 – 45° 0 – 45° 0 – 45°
Type of Protection IP54 IP55 IP56
Internal Axes 6 – 7 6 – 7 6
External Axes BIS 24 4 – 5 2
LAN 2 2 2
RS232C 2 2 2
Connection Capacity Up to 33 kVA
(Standard, Higher on Demand)
Up to 12 kVA Up to 12 kVA
Humidity EN60204-1/4.4.4 EN60204-1/4.4.5 EN60204-1/4.4.6
L/W/H
(Without attached parts)
800 x 1900 x 600 mm 800 x 1300 x 600 mm 706 x 700 x 400 mm
Weight 300 kg 250 kg 100 kg

 

Overview of Benefits

  • High End Distributed Computing Power: Dynamic movement and high path accuracy of the robot.
  • Absolute Reliability: Clear dirt-protected arrangement of all components in a robust system cabinet.
  • Numerous Extra Functions: Can be used in combination with any CLOOS software such as the RoboPlan and CarolaEdi offline programming software, Remote Service Manager (RSM), Process Data Manager (PDM) and User Management System (UMS).

Advanced and Master:

  • High Hardware Compatibility and Up-to-date Software: Compatible up to V7 QIROX Controller and the new QS2 QIROX Controller software.
  • Maximum Operation Comfort: Additional touch screen, lockable keyboard and optional accessories such as cabinet heating, air conditioner and plug assembly cover.

Micro:

  • Space-Saving: Compact design and low weight.
  • Flexible Use: Easy transport with overhead crane, pallet or forklift.

 

QIROX QC2 Controller is a product of Carl Cloos Schweißtechnik GmbH.

References:
Carl Cloos Schweißtechnik GmbH. (2017). QIROX QC2 Advanced.
Retrieved from http://www.cloos.de/de-en/products/qirox/steuerungen/roboter-qc2-adv/.

Carl Cloos Schweißtechnik GmbH. (2017). QIROX QC2 Master.
Retrieved from http://www.cloos.de/de-en/products/qirox/steuerungen/roboter-qc2-master/.

Carl Cloos Schweißtechnik GmbH. (2017). QIROX QC2 Micro.
Retrieved from http://www.cloos.de/de-en/products/qirox/steuerungen/roboter-qc2-micro/.

Follow us on LinkedIn and Facebook for more information and updates regarding our robotic systems!

Stronger. Faster. Better Robotic Controller.

 

The new QIROX QC2 Controller, is an optimum “man-machine” interface. The new control cabinet generation QIROX Controller QC2 is particularly designed to meet the requirements of welding technology and to improve user-friendliness of the interface.

An all new servo technology ensures dynamic movement and high path accuracy of the robot during welding. The processes are controlled by an industrial PC with the capacity to simultaneously control all internal and external axes.

Every component is clearly arranged in a robust system cabinet, where they are protected from dirt and can be easily exchanged.

In total, this leads to high reliability and low maintenance expenditure. The new QIROX QC2 Controller is available in different sizes with control capabilities of 8 (micro), 11 (master) and 20 axes (advanced).

 

QIROX, QC2, Robotic Welding, Controller
Advanced, Master and Micro Qirox QC2 Controllers respectively.

 

Comparison of Technical Specifications

Advanced Master Micro
Temperature 0 – 45° 0 – 45° 0 – 45°
Type of Protection IP54 IP55 IP56
Internal Axes 6 – 7 6 – 7 6
External Axes BIS 24 4 – 5 2
LAN 2 2 2
RS232C 2 2 2
Connection Capacity Up to 33 kVA
(Standard, Higher on Demand)
Up to 12 kVA Up to 12 kVA
Humidity EN60204-1/4.4.4 EN60204-1/4.4.5 EN60204-1/4.4.6
L/W/H
(Without attached parts)
800 x 1900 x 600 mm 800 x 1300 x 600 mm 706 x 700 x 400 mm
Weight 300 kg 250 kg 100 kg

 

Overview of Benefits

  • High End Distributed Computing Power: Dynamic movement and high path accuracy of the robot.
  • Absolute Reliability: Clear dirt-protected arrangement of all components in a robust system cabinet.
  • Numerous Extra Functions: Can be used in combination with any CLOOS software such as the RoboPlan and CarolaEdi offline programming software, Remote Service Manager (RSM), Process Data Manager (PDM) and User Management System (UMS).

Advanced and Master:

  • High Hardware Compatibility and Up-to-date Software: Compatible up to V7 QIROX Controller and the new QS2 QIROX Controller software.
  • Maximum Operation Comfort: Additional touch screen, lockable keyboard and optional accessories such as cabinet heating, air conditioner and plug assembly cover.

Micro:

  • Space-Saving: Compact design and low weight.
  • Flexible Use: Easy transport with overhead crane, pallet or forklift.

 

QIROX QC2 Controller is a product of Carl Cloos Schweißtechnik GmbH.

References:
Carl Cloos Schweißtechnik GmbH. (2017). QIROX QC2 Advanced.
Retrieved from http://www.cloos.de/de-en/products/qirox/steuerungen/roboter-qc2-adv/.

Carl Cloos Schweißtechnik GmbH. (2017). QIROX QC2 Master.
Retrieved from http://www.cloos.de/de-en/products/qirox/steuerungen/roboter-qc2-master/.

Carl Cloos Schweißtechnik GmbH. (2017). QIROX QC2 Micro.
Retrieved from http://www.cloos.de/de-en/products/qirox/steuerungen/roboter-qc2-micro/.

Follow us on LinkedIn and Facebook for more information and updates regarding our robotic systems!